CCC MCP-1004是Compressor Controls Corporation（CCC）XCALIBER 1000控制系统的主处理器板，CPCI标准总线结构，搭载1GHz RISC高速处理器，板载闪存与内存，配套CF卡存储控制程序。它是压缩机防喘振控制系统的核心运算单元，运行CCC专属喘振控制算法。

CCC MCP-1004 is the main processor board for the CCC XCALIBER 1000 compressor control platform. It follows CompactPCI form factor with a 1GHz RISC processor, on-board memory and CF card for program storage. It serves as the core computing device running CCC proprietary anti-surge control algorithms.

模块支持以太网、RS485 Modbus RTU通讯，可扩展配套I/O子卡，实现压力、温度、流量采集，防喘振阀快速调节、机组负荷分配、顺序启停与联锁保护。该型号已经停产，在石化、管线天然气、空分装置的离心压缩机组上存量巨大，属于维修替换稀缺工控备件。

It supports Ethernet and RS485 Modbus RTU communication, and works with matching I/O modules to collect pressure, temperature and flow signals. It drives fast surge valve regulation, compressor load sharing, sequence startup and interlock protection. This module is discontinued, heavily stocked as hard-to-source spare for centrifugal compressor packages in refinery, gas pipeline and air separation plants.

Main Specifications 技术参数

• 1. Product Series / 产品系列：CCC XCALIBER 1000 Compressor Control System

• 2. Part Numbers / 型号编码：MCP-1004

• 3. Function Type / 类型：压缩机防喘振主处理器板 CPCI CPU

• 4. Key Features / 特性：1GHz RISC CPU, CPCI bus, CF card storage, Modbus + Ethernet

• 5. Mounting / 安装：CPCI机架插槽，配套CCC XCALIBER 1000背板

Core Functions 核心功能

• 1. 实时防喘振运算，预判喘振边界，毫秒级输出阀门调节指令保护压缩机。
  Real-time anti-surge calculation, surge line prediction and fast valve output to protect compressor.

• 2. 压缩机性能调节、多机组负荷分配、回流阀/节流阀闭环控制。
  Compressor performance control, load sharing and closed-loop control for recycle and throttle valves.

• 3. 联锁逻辑、机组启停顺控、故障报警、停机保护逻辑运算。
  Interlock logic, machine sequence control, alarm handling and emergency trip protection.

• 4. 对接DCS、SCADA、HMI，上传运行参数、喘振趋势、事件记录。
  Communicate with DCS and HMI for process values, surge trend and event log upload.

• 5. 板载硬件自诊断，CPU、内存、CF卡、通讯链路故障检测告警。
  Built-in diagnostics for CPU, memory, CF media and communication link failures.

Application Scenarios 应用场景

• 1. 天然气长输管线离心压缩机CCC防喘振控制柜CPU损坏更换维修。
  CPU replacement for failed CCC anti-surge cabinet on natural gas pipeline compressors.

• 2. 炼油厂、化工厂、空分装置压缩机组年度大修备件轮换校验。
  Spare rotation and functional test during overhaul for refinery and air separation compressors.

• 3. 存量XCALIBER 1000控制系统故障升级，同型号替换保证程序兼容。
  Like-for-like replacement on legacy XCALIBER 1000 racks to retain original control program.

• 4. 压缩机改造项目，保留原有CCC控制方案，采购原装处理器备件。
  Retrofit projects keeping native CCC control strategy with original processor spare.

• 5. 海外油气、空分压缩机组备件供货，配套程序下装与调试服务。
  Spare supply for overseas gas and ASU compressor packages with program download support.

FAQ 常见问答

Similar Models 相似型号

MCP-1002

MCP-1006

IOM-1004

SCP-1000

CCC XCALIBER 2000 series